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6 Commits

Author SHA1 Message Date
Ben V. Brown
8c73aa0de4 Use set/clear logic on buttons 2017-05-17 23:36:53 +10:00
Ben V. Brown
53a1b9b7f4 Add sensitivity selection menu 2017-05-17 22:53:21 +10:00
Ben V. Brown
c9d0d5bdb3 Update Readme, making windows warning bold 2017-05-17 13:37:22 +10:00
Ben V. Brown
4f9e738501 Update Readme to add link to releases page 2017-05-17 12:33:17 +10:00
Ben V. Brown
fcaf909a54 Improve button response times (100ms filter) 2017-05-15 23:19:56 +10:00
Ben V. Brown
9b51750a1d Backend work for supporting adjusting movement sensitivity 2017-05-15 23:00:42 +10:00
10 changed files with 148 additions and 103 deletions

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@@ -1,27 +1,28 @@
# TS100 # TS100
This is a complete open source re-write of the software for the ts100 soldering iron. This is a complete open source re-write of the software for the ts100 soldering iron.
This project is feature complete for use as a soldering iron, but is still open to ideas and suggestions.
This was started to remove the need for USB for changing system settings.
The software has similar functionality to the original firmware. This project was started to remove the need for USB for changing system settings.
In the latest official firmware they have also added a settings menu system, so it is still worth comparing the two firmwares to select your preferred option.
## Features Working ## Features Working
* Soldering / Temperature control * Soldering / Temperature control
* Full PID Iron Temp * Full PID iron temperature control
* Adjusting temperature * Adjusting temperature
* Automatic sleep * Automatic sleep
* Motion wake support * Motion wake support
* Basic settings menu * Settings menu
* Input voltage UVLO measurement * Input voltage UVLO measurement
* Saving settings to flash for persistence * Saving settings to flash for persistence
* Improved GUI * Improved GUI Fonts
* Use hardware I2C for communications * Use hardware I2C for communications
* Can disable movement detection if desired * Can disable movement detection if desired
## Features still to be implemented
* Manual Temp Calibration
# Upgrading your ts100 iron # Upgrading your ts100 iron
This is completely safe, if it goes wrong just put the .hex file from the official website onto the unit and your back to the old firmware :) This is completely safe, if it goes wrong just put the .hex file from the official website onto the unit and your back to the old firmware. Downloads for the hex files to flash are available on the [releases page.](https://github.com/Ralim/ts100/releases)
**You will need a windows computer (7,8,10 tested), using the normal windows explorer to load the firmware.
The bootloader does not appear to work under mac or linux at the moment.**
1. Hold the button closest to the tip, and plug in the USB to the computer. 1. Hold the button closest to the tip, and plug in the USB to the computer.
2. The unit will appear as a USB drive. 2. The unit will appear as a USB drive.
@@ -29,9 +30,11 @@ This is completely safe, if it goes wrong just put the .hex file from the offici
4. The unit will disconnect and reconnect. 4. The unit will disconnect and reconnect.
5. The filename will have changed to end in .RDY or .ERR . 5. The filename will have changed to end in .RDY or .ERR .
6. If it ends with .RDY your done! Otherwise something went wrong. 6. If it ends with .RDY your done! Otherwise something went wrong.
7. If it went wrong try on a windows computer, some Mac / Linux machines do not play well with their boot loader. 7. Disconnect the USB and power up the iron. You're good to go.
There is also a complete device flash backup included in this repository. (Note this includes the bootloader, so will need a SWD programmer to load onto the unit). For the more adventurerous out there, you can also load this firmware onto the device using a SWD programmer.
On the bottom of the MCU riser pcb, there are 4 pads for programming.
There is a complete device flash backup included in this repository. (Note this includes the bootloader, so will need a SWD programmer to load onto the unit). Please do not use the backup of the bootloader for anything malicious, its only saved here for those who are tinkering with their iron and decide to replace it.
# New Menu System # New Menu System
This new firmware uses a new menu system to allow access to the settings on the device. This new firmware uses a new menu system to allow access to the settings on the device.
@@ -42,4 +45,4 @@ This menu can be accessed as shown in following flow chart, in the settings numb
# Version Changes: # Version Changes:
V1.02 V1.02
- Adds hold both buttons on IDLE to access the therometer mode. - Adds hold both buttons on IDLE to access the therometer mode.
- Changes the exit soldering mode to be holding both buttons (Like original firmware). - Changes the exit soldering mode to be holding both buttons (Like original firmware).

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@@ -15,7 +15,7 @@
#define __MMA8652FC__H #define __MMA8652FC__H
void StartUp_Accelerometer(void);//This is the only function we expose void StartUp_Accelerometer(uint8_t sensitivity);//This is the only function we expose
//--------------MMA8652 Device ID----------------------------------------------// //--------------MMA8652 Device ID----------------------------------------------//

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@@ -25,11 +25,17 @@ enum {
COOLING, COOLING,
UVLOWARN, UVLOWARN,
THERMOMETER, THERMOMETER,
DCINDISP,
} operatingMode; } operatingMode;
enum { enum {
UVCO = 0, SLEEP_TEMP, SLEEP_TIME, MOTIONDETECT, TEMPDISPLAY, LEFTY UVCO = 0,
SLEEP_TEMP,
SLEEP_TIME,
MOTIONDETECT,
MOTIONSENSITIVITY,
TEMPDISPLAY,
LEFTY,
} settingsPage; } settingsPage;
void ProcessUI(); void ProcessUI();

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@@ -11,20 +11,25 @@
#define SETTINGS_H_ #define SETTINGS_H_
#include <stdint.h> #include <stdint.h>
#include "stm32f10x_flash.h" #include "stm32f10x_flash.h"
#define SETTINGSVERSION 0x02 /*Change this if you change the struct below to prevent people getting out of sync*/ #define SETTINGSVERSION 0x03 /*Change this if you change the struct below to prevent people getting out of sync*/
#define SETTINGSOPTIONSCOUNT 5 /*Number of settings in the settings menu*/ #define SETTINGSOPTIONSCOUNT 6 /*Number of settings in the settings menu*/
#define MOTION_HIGH (0x00)
#define MOTION_MED (0x10)
#define MOTION_LOW (0x20)
/* /*
* This struct must be a multiple of 2 bytes as it is saved / restored from flash in uint16_t chunks * This struct must be a multiple of 2 bytes as it is saved / restored from flash in uint16_t chunks
*/ */
struct { struct {
uint32_t SolderingTemp; //current setpoint for the iron uint32_t SolderingTemp; //current setpoint for the iron
uint32_t SleepTemp; //temp to drop to in sleep uint32_t SleepTemp; //temp to drop to in sleep
uint8_t version; //Used to track if a reset is needed on firmware upgrade uint8_t version; //Used to track if a reset is needed on firmware upgrade
uint8_t SleepTime; //minutes timeout to sleep uint8_t SleepTime; //minutes timeout to sleep
uint8_t cutoutVoltage; //The voltage we cutout at for undervoltage uint8_t cutoutVoltage:5; //The voltage we cutout at for undervoltage
uint8_t movementEnabled; //If movement is enabled uint8_t movementEnabled:1; //If movement is enabled
uint8_t displayTempInF; //If we need to convert the C reading to F uint8_t displayTempInF:1; //If we need to convert the C reading to F
uint8_t flipDisplay; //If true we want to invert the display for lefties uint8_t flipDisplay:1; //If true we want to invert the display for lefties
uint8_t sensitivity:7; //Sensitivity of accelerometer
uint16_t tempCalibration; //Temperature calibration value
} systemSettings; } systemSettings;
void saveSettings(); void saveSettings();

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@@ -53,7 +53,7 @@ void TIM3_IRQHandler(void) {
//used for buttons and movement //used for buttons and movement
void EXTI9_5_IRQHandler(void) { void EXTI9_5_IRQHandler(void) {
//we are interested in line 9 and line 6 for buttons //we are interested in line 9 and line 6 for buttons
//Lien 5 == movement //Line 5 == movement
if (EXTI_GetITStatus(EXTI_Line9) != RESET) { if (EXTI_GetITStatus(EXTI_Line9) != RESET) {
if (GPIO_ReadInputDataBit(GPIOA, KEY_A) == SET) if (GPIO_ReadInputDataBit(GPIOA, KEY_A) == SET)
keyState &= ~(BUT_A); keyState &= ~(BUT_A);

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@@ -29,15 +29,15 @@ uint8_t I2C_RegisterRead(uint8_t reg) {
return tx_data[0]; return tx_data[0];
} }
void StartUp_Accelerometer(void) { void StartUp_Accelerometer(uint8_t sensitivity) {
I2C_RegisterWrite(CTRL_REG2, 0); //Normal mode I2C_RegisterWrite(CTRL_REG2, 0); //Normal mode
I2C_RegisterWrite( CTRL_REG2, 0x40); // Reset all registers to POR values I2C_RegisterWrite( CTRL_REG2, 0x40); // Reset all registers to POR values
delayMs(2); // ~1ms delay delayMs(2); // ~1ms delay
I2C_RegisterWrite(FF_MT_CFG_REG, 0x78); // Enable motion detection for X and Y axis, latch enabled I2C_RegisterWrite(FF_MT_CFG_REG, 0x78); // Enable motion detection for X and Y axis, latch enabled
I2C_RegisterWrite(FF_MT_THS_REG, 0x0F); // Set threshold I2C_RegisterWrite(FF_MT_THS_REG, sensitivity|0x0F); // Set threshold
I2C_RegisterWrite(FF_MT_COUNT_REG, 0x01); // Set debounce to 100ms I2C_RegisterWrite(FF_MT_COUNT_REG, 0x01); // Set debounce to 100ms
I2C_RegisterWrite( CTRL_REG4, 0x04); // Enable motion interrupt I2C_RegisterWrite( CTRL_REG4, 0x04); // Enable motion interrupt
I2C_RegisterWrite( CTRL_REG5, 0x04);// Route motion interrupts to INT1 ->PB5 ->EXTI I2C_RegisterWrite( CTRL_REG5, 0x04);// Route motion interrupts to INT1 ->PB5 ->EXTI5
I2C_RegisterWrite( CTRL_REG1, 0x19); // ODR=100 Hz, Active mode I2C_RegisterWrite( CTRL_REG1, 0x19); // ODR=100 Hz, Active mode
} }

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@@ -14,29 +14,30 @@ void setup();
int main(void) { int main(void) {
setup();/*Setup the system*/ setup();/*Setup the system*/
while (1) { while (1) {
Clear_Watchdog(); //reset the Watchdog timer Clear_Watchdog(); //reset the Watch dog timer
ProcessUI(); ProcessUI();
DrawUI(); DrawUI();
delayMs(50); //Slow the system down a little bit delayMs(50); //Slow the system down a little bit
} }
} }
void setup() { void setup() {
RCC_Config(); //setup system clock RCC_Config(); //setup system clock
NVIC_Config(0x4000); //this shifts the NVIC table to be offset, for the usb bootloader's size NVIC_Config(0x4000); //this shifts the NVIC table to be offset, for the usb bootloader's size
GPIO_Config(); //setup all the GPIO pins GPIO_Config(); //setup all the GPIO pins
Init_EXTI(); //init the EXTI inputs Init_EXTI(); //init the EXTI inputs
Init_Timer3(); //Used for the soldering iron tip Init_Timer3(); //Used for the soldering iron tip
Adc_Init(); //init adc and dma Adc_Init(); //init adc and dma
I2C_Configuration(); //Start the I2C hardware I2C_Configuration(); //Start the I2C hardware
GPIO_Init_OLED(); //Init the GPIO ports for the OLED GPIO_Init_OLED(); //Init the GPIO ports for the OLED
StartUp_Accelerometer(); //start the accelerometer restoreSettings(); //Load settings
setupPID(); //init the PID values StartUp_Accelerometer(systemSettings.sensitivity); //start the accelerometer
readIronTemp(239, 0); //load the default calibration value
restoreSettings(); //Load settings
Init_Oled(systemSettings.flipDisplay);//init the OLED display
OLED_DrawString("VER 1.03",8); setupPID(); //init the PID values
delayMs(800); readIronTemp(239, 0); //load the default calibration value
Start_Watchdog(1000); //start the system watchdog as 1 seconds timeout Init_Oled(systemSettings.flipDisplay); //init the OLED display
OLED_DrawString("VER 1.03", 8); //1.settings version as of current
delayMs(800); //Pause to show version number
Start_Watchdog(1000); //start the system watch dog as 1 second timeout
} }

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@@ -9,45 +9,36 @@
void ProcessUI() { void ProcessUI() {
uint8_t Buttons = getButtons(); //read the buttons status uint8_t Buttons = getButtons(); //read the buttons status
static uint32_t lastModeChange = 0; static uint32_t lastModeChange = 0;
if (millis() - getLastButtonPress() < 200) if (millis() - getLastButtonPress() < 30)
Buttons = 0; Buttons = 0;
else if (Buttons != 0) {
resetLastButtonPress();
resetButtons();
}
//rough prevention for de-bouncing and allocates settling time //rough prevention for de-bouncing and allocates settling time
switch (operatingMode) { switch (operatingMode) {
case STARTUP: case STARTUP:
if ((millis() - getLastButtonPress() > 1000)) { if (Buttons == (BUT_A | BUT_B)) {
if (Buttons == (BUT_A | BUT_B)) { operatingMode = THERMOMETER;
operatingMode = THERMOMETER; } else if (Buttons == BUT_A) {
resetLastButtonPress(); //A key pressed so we are moving to soldering mode
resetButtons(); operatingMode = SOLDERING;
} else if (Buttons == BUT_A) { } else if (Buttons == BUT_B) {
//A key pressed so we are moving to soldering mode //B Button was pressed so we are moving to the Settings menu
operatingMode = SOLDERING; operatingMode = SETTINGS;
resetLastButtonPress();
resetButtons();
} else if (Buttons == BUT_B) {
//B Button was pressed so we are moving to the Settings menu
operatingMode = SETTINGS;
resetLastButtonPress();
resetButtons();
}
} }
//Nothing else to check here
break; break;
case SOLDERING: case SOLDERING:
//We need to check the buttons if we need to jump out //We need to check the buttons if we need to jump out
if (Buttons == BUT_A || Buttons == BUT_B) { if (Buttons == BUT_A || Buttons == BUT_B) {
//A or B key pressed so we are moving to temp set //A or B key pressed so we are moving to temp set
operatingMode = TEMP_ADJ; operatingMode = TEMP_ADJ;
resetLastButtonPress();
resetButtons();
} else if (Buttons == (BUT_A | BUT_B)) { } else if (Buttons == (BUT_A | BUT_B)) {
if (millis() - getLastButtonPress() > 1000) {
//Both buttons were pressed, exit back to the cooling screen //Both buttons were pressed, exit back to the cooling screen
operatingMode = COOLING; operatingMode = COOLING;
resetLastButtonPress();
resetButtons();
}
} else { } else {
//We need to check the timer for movement in case we need to goto idle //We need to check the timer for movement in case we need to goto idle
if (systemSettings.movementEnabled) if (systemSettings.movementEnabled)
@@ -62,32 +53,29 @@ void ProcessUI() {
uint16_t voltage = readDCVoltage(); //get X10 voltage uint16_t voltage = readDCVoltage(); //get X10 voltage
if ((voltage / 10) < systemSettings.cutoutVoltage) { if ((voltage / 10) < systemSettings.cutoutVoltage) {
operatingMode = UVLOWARN; operatingMode = UVLOWARN;
resetLastButtonPress();
resetButtons();
lastModeChange = millis(); lastModeChange = millis();
} }
//If no buttons pushed we need to perform the PID loop for the iron temp //Update the PID Loop
int32_t newOutput = computePID(systemSettings.SolderingTemp); int32_t newOutput = computePID(systemSettings.SolderingTemp);
setIronTimer(newOutput); setIronTimer(newOutput);
} }
break; break;
case TEMP_ADJ: case TEMP_ADJ:
if (Buttons & BUT_A) { if (Buttons == BUT_A) {
//A key pressed so we are moving down in temp //A key pressed so we are moving down in temp
resetLastButtonPress();
if (systemSettings.SolderingTemp > 1000) if (systemSettings.SolderingTemp > 1000)
systemSettings.SolderingTemp -= 100; systemSettings.SolderingTemp -= 100;
} else if (Buttons & BUT_B) { } else if (Buttons == BUT_B) {
//B key pressed so we are moving up in temp //B key pressed so we are moving up in temp
resetLastButtonPress();
if (systemSettings.SolderingTemp < 4500) if (systemSettings.SolderingTemp < 4500)
systemSettings.SolderingTemp += 100; systemSettings.SolderingTemp += 100;
} else { } else {
//we check the timeout for how long the buttons have not been pushed //we check the timeout for how long the buttons have not been pushed
//if idle for > 3 seconds then we return to soldering //if idle for > 3 seconds then we return to soldering
if (millis() - getLastButtonPress() > 3000) { //Or if both buttons pressed
if ((millis() - getLastButtonPress() > 2000)
|| Buttons == (BUT_A | BUT_B)) {
operatingMode = SOLDERING; operatingMode = SOLDERING;
saveSettings(); saveSettings();
} }
@@ -96,11 +84,8 @@ void ProcessUI() {
case SETTINGS: case SETTINGS:
//Settings is the mode with the most logic //Settings is the mode with the most logic
//Here we are in the menu so we need to increment through the sub menus / increase the value //Here we are in the menu so we need to increment through the sub menus / increase the value
if (millis() - getLastButtonPress() < 300)
return;
if (Buttons & BUT_A) { if (Buttons & BUT_A) {
resetLastButtonPress();
//A key iterates through the menu //A key iterates through the menu
if (settingsPage == SETTINGSOPTIONSCOUNT) { if (settingsPage == SETTINGSOPTIONSCOUNT) {
//Roll off the end //Roll off the end
@@ -139,6 +124,12 @@ void ProcessUI() {
break; break;
case LEFTY: case LEFTY:
systemSettings.flipDisplay = !systemSettings.flipDisplay; systemSettings.flipDisplay = !systemSettings.flipDisplay;
break;
case MOTIONSENSITIVITY:
systemSettings.sensitivity += 0x10;
if (systemSettings.sensitivity > 0x20)
systemSettings.sensitivity = 0; //reset to high on wrap
break; break;
default: default:
break; break;
@@ -150,14 +141,10 @@ void ProcessUI() {
if (Buttons & BUT_A) { if (Buttons & BUT_A) {
//A Button was pressed so we are moving back to soldering //A Button was pressed so we are moving back to soldering
operatingMode = SOLDERING; operatingMode = SOLDERING;
resetLastButtonPress();
resetButtons();
return; return;
} else if (Buttons & BUT_B) { } else if (Buttons & BUT_B) {
//B Button was pressed so we are moving back to soldering //B Button was pressed so we are moving back to soldering
operatingMode = SOLDERING; operatingMode = SOLDERING;
resetLastButtonPress();
resetButtons();
return; return;
} else if (systemSettings.movementEnabled) } else if (systemSettings.movementEnabled)
if (millis() - getLastMovement() < 1000) {//moved in the last second if (millis() - getLastMovement() < 1000) {//moved in the last second
@@ -166,9 +153,7 @@ void ProcessUI() {
} }
//else if nothing has been pushed we need to compute the PID to keep the iron at the sleep temp //else if nothing has been pushed we need to compute the PID to keep the iron at the sleep temp
int32_t newOutput = computePID(systemSettings.SleepTemp); int32_t newOutput = computePID(systemSettings.SleepTemp);
setIronTimer(newOutput); setIronTimer(newOutput);
break; break;
case COOLING: { case COOLING: {
setIronTimer(0); //turn off heating setIronTimer(0); //turn off heating
@@ -176,13 +161,9 @@ void ProcessUI() {
uint16_t temp = readIronTemp(0, 1); //take a new reading as the heater code is not taking new readings uint16_t temp = readIronTemp(0, 1); //take a new reading as the heater code is not taking new readings
if (temp < 400) { //if the temp is < 40C then we can go back to IDLE if (temp < 400) { //if the temp is < 40C then we can go back to IDLE
operatingMode = STARTUP; operatingMode = STARTUP;
resetLastButtonPress();
resetButtons();
} else if (Buttons & (BUT_A | BUT_B)) { //we check if the user has pushed a button to ack } else if (Buttons & (BUT_A | BUT_B)) { //we check if the user has pushed a button to ack
//Either button was pushed //Either button was pushed
operatingMode = STARTUP; operatingMode = STARTUP;
resetLastButtonPress();
resetButtons();
} }
} }
break; break;
@@ -195,13 +176,28 @@ void ProcessUI() {
break; break;
case THERMOMETER: { case THERMOMETER: {
//This lets the user check the tip temp without heating the iron.. And eventually calibration will be added here //This lets the user check the tip temp without heating the iron.. And eventually calibration will be added here
if ((millis() - getLastButtonPress() > 1000))
if (Buttons == (BUT_A | BUT_B)) { if ((Buttons == BUT_A) | (Buttons == BUT_B)) {
//If the user is holding both button, exit the temp screen //Single button press, cycle over to the DC display
operatingMode = STARTUP; operatingMode = DCINDISP;
resetLastButtonPress(); } else if (Buttons == (BUT_A | BUT_B)) {
resetButtons(); //If the user is holding both button, exit the screen
} operatingMode = STARTUP;
}
}
break;
case DCINDISP: {
//This lets the user check the input voltage
if ((Buttons == BUT_A) | (Buttons == BUT_B)) {
//Single button press, cycle over to the temp display
operatingMode = THERMOMETER;
} else if (Buttons == (BUT_A | BUT_B)) {
//If the user is holding both button, exit the screen
operatingMode = STARTUP;
}
} }
break; break;
default: default:
@@ -304,6 +300,23 @@ void DrawUI() {
else else
OLED_DrawString("FLPDSP F", 8); OLED_DrawString("FLPDSP F", 8);
break; break;
case MOTIONSENSITIVITY:
switch (systemSettings.sensitivity) {
case MOTION_HIGH:
OLED_DrawString("SENSE H ", 8);
break;
case MOTION_MED:
OLED_DrawString("SENSE M ", 8);
break;
case MOTION_LOW:
OLED_DrawString("SENSE L ", 8);
break;
default:
OLED_DrawString("SENSE ", 8);
break;
}
break;
default: default:
break; break;
} }
@@ -323,10 +336,24 @@ void DrawUI() {
OLED_DrawString("LOW VOLT", 8); OLED_DrawString("LOW VOLT", 8);
break; break;
case THERMOMETER: case THERMOMETER:
temp = readIronTemp(0, 1);//Force a reading as heater is off temp = readIronTemp(0, 1); //Force a reading as heater is off
OLED_DrawString("TEMP ", 5);//extra one to it clears the leftover 'L' from IDLE OLED_DrawString("TEMP ", 5);//extra one to it clears the leftover 'L' from IDLE
drawTemp(temp, 5); drawTemp(temp, 5);
break; break;
case DCINDISP: {
uint16_t voltage = readDCVoltage(); //get X10 voltage
OLED_DrawString("IN", 2);
OLED_DrawChar((voltage / 100) % 10, 2);
voltage -= (voltage / 100) * 100;
OLED_DrawChar((voltage / 10) % 10, 3);
voltage -= (voltage / 10) * 10;
OLED_DrawChar('.', 4);
OLED_DrawChar(voltage % 10, 5);
OLED_DrawChar('V', 6);
OLED_DrawChar(' ', 7);
}
break;
default: default:
break; break;
} }

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@@ -142,7 +142,7 @@ void GPIO_Init_OLED(void) {
} }
/******************************************************************************* /*******************************************************************************
Function: Init_Oled Function: Init_Oled
Description: Initalizes the Oled screen Description: Initializes the Oled screen
*******************************************************************************/ *******************************************************************************/
void Init_Oled(uint8_t leftHanded) { void Init_Oled(uint8_t leftHanded) {
u8 param_len; u8 param_len;

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@@ -49,5 +49,8 @@ void resetSettings() {
systemSettings.version = SETTINGSVERSION; //Store the version number to allow for easier upgrades systemSettings.version = SETTINGSVERSION; //Store the version number to allow for easier upgrades
systemSettings.displayTempInF =0; //default to C systemSettings.displayTempInF =0; //default to C
systemSettings.flipDisplay=0; //Default to right handed mode systemSettings.flipDisplay=0; //Default to right handed mode
systemSettings.sensitivity=0x00; //Default high sensitivity
systemSettings.tempCalibration=239; //Default to their calibration value
} }