/* * PIDThread.cpp * * Created on: 29 May 2020 * Author: Ralim */ #include "main.hpp" #include "BSP.h" #include "power.hpp" #include "history.hpp" #include "TipThermoModel.h" #include "cmsis_os.h" #include "FreeRTOS.h" #include "task.h" #include "Settings.h" static TickType_t powerPulseRate = 10000; static TickType_t powerPulseDuration = 250; TaskHandle_t pidTaskNotification = NULL; uint32_t currentTempTargetDegC = 0; // Current temperature target in C /* StartPIDTask function */ void startPIDTask(void const *argument __unused) { /* * We take the current tip temperature & evaluate the next step for the tip * control PWM. */ setTipX10Watts(0); // disable the output driver if the output is set to be off TickType_t lastPowerPulseStart = 0; TickType_t lastPowerPulseEnd = 0; history tempError = { { 0 }, 0, 0 }; currentTempTargetDegC = 0; // Force start with no output (off). If in sleep / soldering this will // be over-ridden rapidly pidTaskNotification = xTaskGetCurrentTaskHandle(); uint32_t PIDTempTarget = 0; for (;;) { if (ulTaskNotifyTake(pdTRUE, 2000)) { // This is a call to block this thread until the ADC does its samples int32_t x10WattsOut = 0; // Do the reading here to keep the temp calculations churning along uint32_t currentTipTempInC = TipThermoModel::getTipInC(true); PIDTempTarget = currentTempTargetDegC; if (PIDTempTarget) { // Cap the max set point to 450C if (PIDTempTarget > (450)) { //Maximum allowed output PIDTempTarget = (450); } //Safety check that not aiming higher than current tip can measure if (PIDTempTarget > TipThermoModel::getTipMaxInC()) { PIDTempTarget = TipThermoModel::getTipMaxInC(); } // Convert the current tip to degree's C // As we get close to our target, temp noise causes the system // to be unstable. Use a rolling average to dampen it. // We overshoot by roughly 1 degree C. // This helps stabilize the display. int32_t tError = PIDTempTarget - currentTipTempInC + 1; tError = tError > INT16_MAX ? INT16_MAX : tError; tError = tError < INT16_MIN ? INT16_MIN : tError; tempError.update(tError); // Now for the PID! // P term - total power needed to hit target temp next cycle. // thermal mass = 1690 milliJ/*C for my tip. // = Watts*Seconds to raise Temp from room temp to +100*C, divided by 100*C. // we divide milliWattsNeeded by 20 to let the I term dominate near the set point. // This is necessary because of the temp noise and thermal lag in the system. // Once we have feed-forward temp estimation we should be able to better tune this. int32_t x10WattsNeeded = tempToX10Watts(tError); // tempError.average()); // note that milliWattsNeeded is sometimes negative, this counters overshoot // from I term's inertia. x10WattsOut += x10WattsNeeded; // I term - energy needed to compensate for heat loss. // We track energy put into the system over some window. // Assuming the temp is stable, energy in = energy transfered. // (If it isn't, P will dominate). x10WattsOut += x10WattHistory.average(); // D term - use sudden temp change to counter fast cooling/heating. // In practice, this provides an early boost if temp is dropping // and counters extra power if the iron is no longer losing temp. // basically: temp - lastTemp // Unfortunately, our temp signal is too noisy to really help. } //If the user turns on the option of using an occasional pulse to keep the power bank on if (systemSettings.KeepAwakePulse) { if (xTaskGetTickCount() - lastPowerPulseStart > powerPulseRate) { lastPowerPulseStart = xTaskGetTickCount(); lastPowerPulseEnd = lastPowerPulseStart + powerPulseDuration; } //If current PID is less than the pulse level, check if we want to constrain to the pulse as the floor if (x10WattsOut < systemSettings.KeepAwakePulse && xTaskGetTickCount() < lastPowerPulseEnd) { x10WattsOut = systemSettings.KeepAwakePulse; } } //Secondary safety check to forcefully disable header when within ADC noise of top of ADC if (getTipRawTemp(0) > (0x7FFF - 150)) { x10WattsOut = 0; } if (systemSettings.powerLimit && x10WattsOut > (systemSettings.powerLimit * 10)) { setTipX10Watts(systemSettings.powerLimit * 10); } else { setTipX10Watts(x10WattsOut); } resetWatchdog(); } else { //ADC interrupt timeout setTipPWM(0); } } }