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Merge branch 'master' into powerPulses

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Thomas Gimpel
2019-12-24 10:10:24 +01:00
parent 3f45e6a5af 7e2ba77d79
commit 902fa7f75b
34 changed files with 5589 additions and 5524 deletions
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workspace/TS100/.cproject
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@@ -1,152 +1,280 @@
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2
workspace/TS100/.settings/language.settings.xml
View File

@@ -6,7 +6,7 @@
<provider-reference id="org.eclipse.cdt.core.ReferencedProjectsLanguageSettingsProvider" ref="shared-provider"/>
<provider-reference id="org.eclipse.cdt.managedbuilder.core.MBSLanguageSettingsProvider" ref="shared-provider"/>
<provider copy-of="extension" id="org.eclipse.cdt.managedbuilder.core.GCCBuildCommandParser"/>
<provider class="com.st.stm32cube.ide.mcu.toolchain.armnone.setup.CrossBuiltinSpecsDetector" console="false" env-hash="712310659903196406" id="com.st.stm32cube.ide.mcu.toolchain.armnone.setup.CrossBuiltinSpecsDetector" keep-relative-paths="false" name="MCU ARM GCC Built-in Compiler Settings" parameter="${COMMAND} ${FLAGS} -E -P -v -dD &quot;${INPUTS}&quot;" prefer-non-shared="true">
<provider class="com.st.stm32cube.ide.mcu.toolchain.armnone.setup.CrossBuiltinSpecsDetector" console="false" env-hash="-348041022799175818" id="com.st.stm32cube.ide.mcu.toolchain.armnone.setup.CrossBuiltinSpecsDetector" keep-relative-paths="false" name="MCU ARM GCC Built-in Compiler Settings" parameter="${COMMAND} ${FLAGS} -E -P -v -dD &quot;${INPUTS}&quot;" prefer-non-shared="true">
<language-scope id="org.eclipse.cdt.core.gcc"/>
<language-scope id="org.eclipse.cdt.core.g++"/>
</provider>

15
workspace/TS100/Core/Inc/Settings.h
View File

@@ -11,7 +11,7 @@
#define SETTINGS_H_
#include <stdint.h>
#include "stm32f1xx_hal.h"
#define SETTINGSVERSION ( 0x19 )
#define SETTINGSVERSION ( 0x1A )
/*Change this if you change the struct below to prevent people getting \
out of sync*/
@@ -39,18 +39,13 @@ typedef struct {
uint8_t descriptionScrollSpeed :1; // Description scroll speed
uint16_t voltageDiv; // Voltage divisor factor
uint16_t BoostTemp; // Boost mode set point for the iron
int16_t CalibrationOffset; // This stores the temperature offset for this tip
// in the iron.
uint8_t PID_P; // PID P Term
uint8_t PID_I; // PID I Term
uint8_t PID_D; // PID D Term
uint8_t version; // Used to track if a reset is needed on firmware upgrade
uint16_t CalibrationOffset; // This stores the temperature offset for this tip
// in the iron.
uint8_t customTipGain; // Tip gain value if custom tuned, or 0 if using a
// tipType param
uint8_t tipType;
#ifdef MODEL_TS80
uint8_t pidPowerLimit;
#endif
uint8_t version; // Used to track if a reset is needed on firmware upgrade
uint32_t padding; // This is here for in case we are not an even divisor so
// that nothing gets cut off
} systemSettingsType;

24
workspace/TS100/Core/Inc/expMovingAverage.h Normal file
View File

@@ -0,0 +1,24 @@
/*
* expMovingAverage.h
*
* Created on: 8 Oct 2019
* Author: ralim
*/
#ifndef INC_EXPMOVINGAVERAGE_H_
#define INC_EXPMOVINGAVERAGE_H_
// max size = 127
template<class T, uint8_t weighting>
struct expMovingAverage {
int32_t sum;
void update(T const val) {
sum = ((val * weighting) + (sum * (256 - weighting))) / 256;
}
T average() const {
return sum;
}
};
#endif /* INC_EXPMOVINGAVERAGE_H_ */

10
workspace/TS100/Core/Inc/history.hpp
View File

@@ -11,25 +11,25 @@
#include <stdint.h>
// max size = 127
template <class T, uint8_t SIZE>
template<class T, uint8_t SIZE>
struct history {
static const uint8_t size = SIZE;
static const uint8_t size = SIZE;
T buf[size];
int32_t sum;
uint8_t loc;
void update(T const val) {
// step backwards so i+1 is the previous value.
loc = (size+loc-1) % size;
sum -= buf[loc];
sum += val;
buf[loc] = val;
loc = (loc + 1) % size;
}
T operator[] (uint8_t i) const {
T operator[](uint8_t i) const {
// 0 = newest, size-1 = oldest.
i = (i+loc) % size;
i = (i + loc) % size;
return buf[i];
}

2
workspace/TS100/Core/Inc/main.hpp
View File

@@ -5,7 +5,7 @@
#include "OLED.hpp"
#include "Setup.h"
extern uint8_t PCBVersion;
extern uint32_t currentlyActiveTemperatureTarget;
extern uint32_t currentTempTargetDegC;
enum ButtonState {
BUTTON_NONE = 0, /* No buttons pressed / < filter time*/
BUTTON_F_SHORT = 1, /* User has pressed the front button*/

20
workspace/TS100/Core/Inc/power.hpp
View File

@@ -8,6 +8,7 @@
#include "stdint.h"
#include <history.hpp>
#include "hardware.h"
#include "expMovingAverage.h"
#ifndef POWER_HPP_
#define POWER_HPP_
@@ -18,22 +19,21 @@
// Once we have feed-forward temp estimation we should be able to better tune this.
#ifdef MODEL_TS100
const uint16_t tipMass = 450; // divide here so division is compile-time.
const int32_t tipMass = 45; // X10 watts to raise 1 deg C in 1 second
const uint8_t tipResistance = 85; //x10 ohms, 8.5 typical for ts100, 4.5 typical for ts80
#endif
#ifdef MODEL_TS80
const uint16_t tipMass = 450;
const uint32_t tipMass = 40;
const uint8_t tipResistance = 45; //x10 ohms, 8.5 typical for ts100, 4.5 typical for ts80
#endif
const uint8_t oscillationPeriod = 6 * PID_TIM_HZ; // I term look back value
extern history<uint32_t, oscillationPeriod> milliWattHistory;
int32_t tempToMilliWatts(int32_t rawTemp, uint8_t rawC);
void setTipMilliWatts(int32_t mw);
uint8_t milliWattsToPWM(int32_t milliWatts, uint8_t divisor,
uint8_t sample = 0);
int32_t PWMToMilliWatts(uint8_t pwm, uint8_t divisor, uint8_t sample = 0);
const uint8_t wattHistoryFilter = 24; // I term look back weighting
extern expMovingAverage<uint32_t, wattHistoryFilter> x10WattHistory;
int32_t tempToX10Watts(int32_t rawTemp);
void setTipX10Watts(int32_t mw);
uint8_t X10WattsToPWM(int32_t milliWatts, uint8_t sample = 0);
int32_t PWMToX10Watts(uint8_t pwm, uint8_t sample = 0);
uint32_t availableW10(uint8_t sample) ;
#endif /* POWER_HPP_ */

102
workspace/TS100/Core/Src/GUIThread.cpp
View File

@@ -16,9 +16,10 @@
#include "stdlib.h"
#include "stm32f1xx_hal.h"
#include "string.h"
#include "TipThermoModel.h"
extern uint8_t PCBVersion;
// File local variables
extern uint32_t currentlyActiveTemperatureTarget;
extern uint32_t currentTempTargetDegC;
extern uint32_t lastMovementTime;
extern int16_t idealQCVoltage;
uint32_t lastButtonTime = 0;
@@ -53,12 +54,12 @@ void GUIDelay() {
}
void gui_drawTipTemp(bool symbol) {
// Draw tip temp handling unit conversion & tolerance near setpoint
uint16_t Temp = getTipRawTemp(0);
uint16_t Temp = 0;
if (systemSettings.temperatureInF)
Temp = tipMeasurementToF(Temp);
Temp = TipThermoModel::getTipInF();
else
Temp = tipMeasurementToC(Temp);
Temp = TipThermoModel::getTipInC();
OLED::printNumber(Temp, 3); // Draw the tip temp out finally
if (symbol) {
@@ -200,7 +201,7 @@ static bool checkVoltageForExit() {
}
OLED::refresh();
currentlyActiveTemperatureTarget = 0;
currentTempTargetDegC = 0;
waitForButtonPress();
return true;
}
@@ -215,17 +216,17 @@ static void gui_drawBatteryIcon() {
// we need to calculate which of the 10 levels they are on
uint8_t cellCount = systemSettings.cutoutSetting + 2;
uint32_t cellV = getInputVoltageX10(systemSettings.voltageDiv, 0)
/ cellCount;
/ cellCount;
// Should give us approx cell voltage X10
// Range is 42 -> 33 = 9 steps therefore we will use battery 1-10
if (cellV < 33)
cellV = 33;
cellV -= 33;// Should leave us a number of 0-9
cellV = 33;
cellV -= 33; // Should leave us a number of 0-9
if (cellV > 9)
cellV = 9;
cellV = 9;
OLED::drawBattery(cellV + 1);
} else
OLED::drawSymbol(15); // Draw the DC Logo
OLED::drawSymbol(15); // Draw the DC Logo
#else
// On TS80 we replace this symbol with the voltage we are operating on
// If <9V then show single digit, if not show duals
@@ -249,7 +250,7 @@ static void gui_drawBatteryIcon() {
}
static void gui_solderingTempAdjust() {
uint32_t lastChange = xTaskGetTickCount();
currentlyActiveTemperatureTarget = 0;
currentTempTargetDegC = 0;
uint32_t autoRepeatTimer = 0;
uint8_t autoRepeatAcceleration = 0;
for (;;) {
@@ -316,7 +317,7 @@ static void gui_solderingTempAdjust() {
#ifdef MODEL_TS80
if (!OLED::getRotation())
#else
if (OLED::getRotation())
if (OLED::getRotation())
#endif
OLED::print(SymbolMinus);
else
@@ -332,7 +333,7 @@ static void gui_solderingTempAdjust() {
#ifdef MODEL_TS80
if (!OLED::getRotation())
#else
if (OLED::getRotation())
if (OLED::getRotation())
#endif
OLED::print(SymbolPlus);
else
@@ -353,24 +354,23 @@ static int gui_SolderingSleepingMode() {
|| (xTaskGetTickCount() - lastButtonTime < 100))
return 0; // user moved or pressed a button, go back to soldering
#ifdef MODEL_TS100
if (checkVoltageForExit())
if (checkVoltageForExit())
return 1; // return non-zero on error
#endif
if (systemSettings.temperatureInF) {
currentlyActiveTemperatureTarget = ftoTipMeasurement(
currentTempTargetDegC = TipThermoModel::convertFtoC(
min(systemSettings.SleepTemp,
systemSettings.SolderingTemp));
} else {
currentlyActiveTemperatureTarget = ctoTipMeasurement(
min(systemSettings.SleepTemp,
systemSettings.SolderingTemp));
currentTempTargetDegC = (min(systemSettings.SleepTemp,
systemSettings.SolderingTemp));
}
// draw the lcd
uint16_t tipTemp;
if (systemSettings.temperatureInF)
tipTemp = tipMeasurementToF(getTipRawTemp(0));
tipTemp = TipThermoModel::getTipInF();
else
tipTemp = tipMeasurementToC(getTipRawTemp(0));
tipTemp = TipThermoModel::getTipInC();
OLED::clearScreen();
OLED::setCursor(0, 0);
@@ -402,7 +402,7 @@ static int gui_SolderingSleepingMode() {
if (((uint32_t) (xTaskGetTickCount() - lastMovementTime))
> (uint32_t) (systemSettings.ShutdownTime * 60 * 100)) {
// shutdown
currentlyActiveTemperatureTarget = 0;
currentTempTargetDegC = 0;
return 1; // we want to exit soldering mode
}
OLED::refresh();
@@ -494,7 +494,7 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
OLED::setFont(0);
uint16_t tipTemp = getTipRawTemp(0);
if (tipTemp > 32700) {
badTipCounter++; // Use a counter so that error has to persist for > 1 second continious so that peak errors dont trip it
badTipCounter++; // Use a counter so that error has to persist for > 1 second continuous so that peak errors dont trip it
} else {
badTipCounter = 0;
}
@@ -502,9 +502,9 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
if (systemSettings.detailedSoldering) {
OLED::setFont(1);
OLED::print(SolderingAdvancedPowerPrompt); // Power:
OLED::printNumber(milliWattHistory[0] / 1000, 2);
OLED::printNumber(x10WattHistory.average() / 10, 2);
OLED::print(SymbolDot);
OLED::printNumber(milliWattHistory[0] / 100 % 10, 1);
OLED::printNumber(x10WattHistory.average()% 10, 1);
OLED::print(SymbolWatts);
if (systemSettings.sensitivity && systemSettings.SleepTime) {
@@ -514,6 +514,9 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
OLED::setCursor(0, 8);
OLED::print(SleepingTipAdvancedString);
//OLED::printNumber(
// TipThermoModel::convertTipRawADCTouV(getTipRawTemp(0)), 5); // Draw the tip temp out finally
gui_drawTipTemp(true);
OLED::print(SymbolSpace);
printVoltage();
@@ -535,14 +538,10 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
OLED::print(SymbolSpace);
// Draw heating/cooling symbols
OLED::drawHeatSymbol(
milliWattsToPWM(milliWattHistory[0],
systemSettings.voltageDiv));
OLED::drawHeatSymbol(X10WattsToPWM(x10WattHistory.average()));
} else {
// Draw heating/cooling symbols
OLED::drawHeatSymbol(
milliWattsToPWM(milliWattHistory[0],
systemSettings.voltageDiv));
OLED::drawHeatSymbol(X10WattsToPWM(x10WattHistory.average()));
// We draw boost arrow if boosting, or else gap temp <-> heat
// indicator
if (boostModeOn)
@@ -560,9 +559,9 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
if (badTipCounter > 128) {
OLED::print(BadTipString);
OLED::refresh();
currentlyActiveTemperatureTarget = 0;
currentTempTargetDegC = 0;
waitForButtonPress();
currentlyActiveTemperatureTarget = 0;
currentTempTargetDegC = 0;
return;
}
OLED::refresh();
@@ -570,19 +569,17 @@ static void gui_solderingMode(uint8_t jumpToSleep) {
// Update the setpoints for the temperature
if (boostModeOn) {
if (systemSettings.temperatureInF)
currentlyActiveTemperatureTarget = ftoTipMeasurement(
currentTempTargetDegC = TipThermoModel::convertFtoC(
systemSettings.BoostTemp);
else
currentlyActiveTemperatureTarget = ctoTipMeasurement(
systemSettings.BoostTemp);
currentTempTargetDegC = (systemSettings.BoostTemp);
} else {
if (systemSettings.temperatureInF)
currentlyActiveTemperatureTarget = ftoTipMeasurement(
currentTempTargetDegC = TipThermoModel::convertFtoC(
systemSettings.SolderingTemp);
else
currentlyActiveTemperatureTarget = ctoTipMeasurement(
systemSettings.SolderingTemp);
currentTempTargetDegC = (systemSettings.SolderingTemp);
}
#ifdef MODEL_TS100
@@ -647,11 +644,17 @@ void showDebugMenu(void) {
break;
case 6:
//Raw Tip
OLED::printNumber(getTipRawTemp(0), 6);
{
uint32_t temp = systemSettings.CalibrationOffset;
systemSettings.CalibrationOffset = 0;
OLED::printNumber(
TipThermoModel::convertTipRawADCTouV(getTipRawTemp(1)), 6);
systemSettings.CalibrationOffset = temp;
}
break;
case 7:
//Temp in C
OLED::printNumber(tipMeasurementToC(getTipRawTemp(0)), 5);
OLED::printNumber(TipThermoModel::getTipInC(1), 5);
break;
case 8:
//Handle Temp
@@ -707,7 +710,7 @@ void startGUITask(void const *argument __unused) {
gui_solderingMode(1);
}
#if ACCELDEBUG
#ifdef ACCELDEBUG
for (;;) {
HAL_IWDG_Refresh(&hiwdg);
@@ -755,15 +758,14 @@ void startGUITask(void const *argument __unused) {
enterSettingsMenu(); // enter the settings menu
saveSettings();
buttonLockout = true;
setCalibrationOffset(systemSettings.CalibrationOffset); // ensure cal offset is applied
break;
default:
break;
}
currentlyActiveTemperatureTarget = 0; // ensure tip is off
currentTempTargetDegC = 0; // ensure tip is off
getInputVoltageX10(systemSettings.voltageDiv, 0);
uint16_t tipTemp = tipMeasurementToC(getTipRawTemp(0));
uint16_t tipTemp = TipThermoModel::getTipInC();
// Preemptively turn the display on. Turn it off if and only if
// the tip temperature is below 50 degrees C *and* motion sleep
@@ -771,9 +773,11 @@ void startGUITask(void const *argument __unused) {
// button presses) in a while.
OLED::setDisplayState(OLED::DisplayState::ON);
if ((tipTemp < 50) && systemSettings.sensitivity &&
(((xTaskGetTickCount() - lastMovementTime) > MOVEMENT_INACTIVITY_TIME) &&
((xTaskGetTickCount() - lastButtonTime) > BUTTON_INACTIVITY_TIME))) {
if ((tipTemp < 50) && systemSettings.sensitivity
&& (((xTaskGetTickCount() - lastMovementTime)
> MOVEMENT_INACTIVITY_TIME)
&& ((xTaskGetTickCount() - lastButtonTime)
> BUTTON_INACTIVITY_TIME))) {
OLED::setDisplayState(OLED::DisplayState::OFF);
}
@@ -800,7 +804,7 @@ void startGUITask(void const *argument __unused) {
#ifdef MODEL_TS80
if (!OLED::getRotation()) {
#else
if (OLED::getRotation()) {
if (OLED::getRotation()) {
#endif
OLED::drawArea(12, 0, 84, 16, idleScreenBG);
OLED::setCursor(0, 0);
@@ -821,7 +825,7 @@ void startGUITask(void const *argument __unused) {
#ifdef MODEL_TS80
if (!OLED::getRotation()) {
#else
if (OLED::getRotation()) {
if (OLED::getRotation()) {
#endif
// in right handed mode we want to draw over the first part
OLED::fillArea(55, 0, 41, 16, 0); // clear the area for the temp

23
workspace/TS100/Core/Src/OLED.cpp
View File

@@ -11,11 +11,11 @@
#include "Translation.h"
#include "cmsis_os.h"
const uint8_t* OLED::currentFont; // Pointer to the current font used for
const uint8_t *OLED::currentFont; // Pointer to the current font used for
// rendering to the buffer
uint8_t* OLED::firstStripPtr; // Pointers to the strips to allow for buffer
uint8_t *OLED::firstStripPtr; // Pointers to the strips to allow for buffer
// having extra content
uint8_t* OLED::secondStripPtr; // Pointers to the strips
uint8_t *OLED::secondStripPtr; // Pointers to the strips
bool OLED::inLeftHandedMode; // Whether the screen is in left or not (used for
// offsets in GRAM)
OLED::DisplayState OLED::displayState;
@@ -81,7 +81,7 @@ void OLED::initialize() {
setDisplayState(DisplayState::ON);
FRToSI2C::Transmit(DEVICEADDR_OLED, &OLED_Setup_Array[0],
sizeof(OLED_Setup_Array));
sizeof(OLED_Setup_Array));
}
/*
@@ -98,7 +98,7 @@ void OLED::drawChar(char c) {
return;
}
uint16_t index = c - 2; //First index is \x02
uint8_t* charPointer;
uint8_t *charPointer;
charPointer = ((uint8_t*) currentFont)
+ ((fontWidth * (fontHeight / 8)) * index);
drawArea(cursor_x, cursor_y, fontWidth, fontHeight, charPointer);
@@ -132,7 +132,7 @@ void OLED::setRotation(bool leftHanded) {
}
// print a string to the current cursor location
void OLED::print(const char* str) {
void OLED::print(const char *str) {
while (str[0]) {
drawChar(str[0]);
str++;
@@ -185,7 +185,14 @@ void OLED::printNumber(uint16_t number, uint8_t places) {
}
buffer[0] = 2 + number % 10;
number /= 10;
//Removing the leading zero's by swapping them to SymbolSpace
for (int i = 0; i < 7; i++) {
if (buffer[i] == 2) {
buffer[i] = SymbolSpace[0];
} else {
break;
}
}
print(buffer);
}
@@ -212,7 +219,7 @@ void OLED::drawSymbol(uint8_t symbolID) {
// Draw an area, but y must be aligned on 0/8 offset
void OLED::drawArea(int16_t x, int8_t y, uint8_t wide, uint8_t height,
const uint8_t* ptr) {
const uint8_t *ptr) {
// Splat this from x->x+wide in two strides
if (x <= -wide)
return; // cutoffleft

16
workspace/TS100/Core/Src/Settings.cpp
View File

@@ -97,25 +97,23 @@ void resetSettings() {
systemSettings.ShutdownTime =
10; // How many minutes until the unit turns itself off
systemSettings.boostModeEnabled =
1; // Default to having boost mode on as most people prefer itF
1; // Default to having boost mode on as most people prefer it
systemSettings.BoostTemp = 420; // default to 400C
systemSettings.autoStartMode = 0; // Auto start off for safety
systemSettings.coolingTempBlink =
0; // Blink the temperature on the cooling screen when its > 50C
systemSettings.temperatureInF = 0; // default to 0
systemSettings.descriptionScrollSpeed = 0; // default to slow
systemSettings.PID_P = 42; // PID tuning constants
systemSettings.PID_I = 50;
systemSettings.PID_D = 15;
systemSettings.CalibrationOffset = 1400; // the adc offset
systemSettings.customTipGain =
0; // The tip type is either default or a custom gain
#ifdef MODEL_TS100
systemSettings.tipType = TS_B2; // Default to the B2 Tip
systemSettings.CalibrationOffset = 850; // the adc offset in uV
systemSettings.pidPowerLimit=70; // Sets the max pwm power limit
#endif
#ifdef MODEL_TS80
systemSettings.pidPowerLimit=24; // Sets the max pwm power limit
systemSettings.tipType = TS_B02; // Default to the B2 Tip
systemSettings.CalibrationOffset = 300; // the adc offset in uV
#endif
saveSettings(); // Save defaults
}

5
workspace/TS100/Core/Src/Setup.c
View File

@@ -136,7 +136,7 @@ static void MX_ADC1_Init(void) {
*/
sConfig.Channel = TMP36_ADC1_CHANNEL;
sConfig.Rank = 1;
sConfig.SamplingTime = ADC_SAMPLETIME_239CYCLES_5;
sConfig.SamplingTime = ADC_SAMPLETIME_71CYCLES_5;
HAL_ADC_ConfigChannel(&hadc1, &sConfig);
/**Configure Regular Channel
@@ -197,11 +197,10 @@ static void MX_ADC2_Init(void) {
*/
sConfig.Channel = TIP_TEMP_ADC2_CHANNEL;
sConfig.Rank = ADC_REGULAR_RANK_1;
sConfig.SamplingTime = ADC_SAMPLETIME_239CYCLES_5;
sConfig.SamplingTime = ADC_SAMPLETIME_71CYCLES_5;
HAL_ADC_ConfigChannel(&hadc2, &sConfig);
sConfig.Channel = VIN_ADC2_CHANNEL;
sConfig.Rank = ADC_REGULAR_RANK_2;
sConfig.SamplingTime = ADC_SAMPLETIME_239CYCLES_5;
HAL_ADC_ConfigChannel(&hadc2, &sConfig);
/**Configure Injected Channel

121
workspace/TS100/Core/Src/TipThermoModel.cpp Normal file
View File

@@ -0,0 +1,121 @@
/*
* TipThermoModel.cpp
*
* Created on: 7 Oct 2019
* Author: ralim
*/
#include "TipThermoModel.h"
#include "Settings.h"
#include "hardware.h"
/*
* The hardware is laid out as a non-inverting op-amp
* There is a pullup of 39k(TS100) from the +ve input to 3.9V (1M pulup on TS100)
*
* The simplest case to model this, is to ignore the pullup resistors influence, and assume that its influence is mostly constant
* -> Tip resistance *does* change with temp, but this should be much less than the rest of the system.
*
* When a thermocouple is equal temperature at both sides (hot and cold junction), then the output should be 0uV
* Therefore, by measuring the uV when both are equal, the measured reading is the offset value.
* This is a mix of the pull-up resistor, combined with tip manufacturing differences.
*
* All of the thermocouple readings are based on this expired patent
* - > https://patents.google.com/patent/US6087631A/en
*
* This was bought to my attention by <Kuba Sztandera>
*/
// TIP_GAIN = TIP_GAIN/1000 == uV per deg C constant of the tip
#ifdef MODEL_TS100
#define OP_AMP_Rf 750*1000 /*750 Kilo-ohms -> From schematic, R1*/
#define OP_AMP_Rin 2370 /*2.37 Kilo-ohms -> From schematic, R2*/
#define TIP_GAIN 405
#else
#define OP_AMP_Rf 180*1000 /*180 Kilo-ohms -> From schematic, R6*/
#define OP_AMP_Rin 2000 /*2.0 Kilo-ohms -> From schematic, R3*/
#define TIP_GAIN 115
#endif
#define op_amp_gain_stage (1+(OP_AMP_Rf/OP_AMP_Rin))
uint32_t TipThermoModel::convertTipRawADCTouV(uint16_t rawADC) {
// This takes the raw ADC samples, converts these to uV
// Then divides this down by the gain to convert to the uV on the input to the op-amp (A+B terminals)
// Then remove the calibration value that is stored as a tip offset
uint32_t vddRailmVX10 = 33000; //TODO use ADC Vref to calculate this
// 4096 * 8 readings for full scale
// Convert the input ADC reading back into mV times 10 format.
uint32_t rawInputmVX10 = (rawADC * vddRailmVX10) / (4096 * 8);
uint32_t valueuV = rawInputmVX10 * 100; // shift into uV
//Now to divide this down by the gain
valueuV = (valueuV) / op_amp_gain_stage;
//Remove uV tipOffset
if (valueuV >= systemSettings.CalibrationOffset)
valueuV -= systemSettings.CalibrationOffset;
else
valueuV = 0;
return valueuV;
}
uint32_t TipThermoModel::convertTipRawADCToDegC(uint16_t rawADC) {
return convertuVToDegC(convertTipRawADCTouV(rawADC));
}
uint32_t TipThermoModel::convertTipRawADCToDegF(uint16_t rawADC) {
return convertuVToDegF(convertTipRawADCTouV(rawADC));
}
//Table that is designed to be walked to find the best sample for the lookup
//Extrapolate between two points
// [x1, y1] = point 1
// [x2, y2] = point 2
// x = input value
// output is x's extrapolated y value
int32_t LinearInterpolate(int32_t x1, int32_t y1, int32_t x2, int32_t y2,
int32_t x) {
return y1 + (((((x - x1) * 1000) / (x2 - x1)) * (y2 - y1))) / 1000;
}
uint32_t TipThermoModel::convertuVToDegC(uint32_t tipuVDelta) {
//based on new measurements, tip is quite linear at 24.9uV per deg C = 2.49 per 0.1C
//
tipuVDelta *= TIP_GAIN;
tipuVDelta /= 10000;
return tipuVDelta;
}
uint32_t TipThermoModel::convertuVToDegF(uint32_t tipuVDelta) {
tipuVDelta *= TIP_GAIN;
tipuVDelta /= 1000;
return ((tipuVDelta * 9) / 50) + 32;
//(Y °C × 9/5) + 32 =Y°F
}
uint32_t TipThermoModel::convertCtoF(uint32_t degC) {
//(Y °C × 9/5) + 32 =Y°F
return 32 + ((degC * 9) / 5);
}
uint32_t TipThermoModel::convertFtoC(uint32_t degF) {
//(Y°F − 32) × 5/9 = Y°C
if (degF < 32)
return 0;
return ((degF - 32) * 5) / 9;
}
uint32_t TipThermoModel::getTipInC(bool sampleNow) {
uint32_t currentTipTempInC = TipThermoModel::convertTipRawADCToDegC(
getTipRawTemp(sampleNow));
currentTipTempInC += getHandleTemperature() / 10; //Add handle offset
return currentTipTempInC;
}
uint32_t TipThermoModel::getTipInF(bool sampleNow) {
uint32_t currentTipTempInF = TipThermoModel::convertTipRawADCToDegF(
getTipRawTemp(sampleNow));
currentTipTempInF += convertCtoF(getHandleTemperature() / 10); //Add handle offset
return currentTipTempInF;
}

31
workspace/TS100/Core/Src/TipThermoModel.h Normal file
View File

@@ -0,0 +1,31 @@
/*
* TipThermoModel.h
*
* Created on: 7 Oct 2019
* Author: ralim
*/
#ifndef SRC_TIPTHERMOMODEL_H_
#define SRC_TIPTHERMOMODEL_H_
#include "stdint.h"
#include "hardware.h"
class TipThermoModel {
public:
//These are the main two functions
static uint32_t getTipInC(bool sampleNow=false);
static uint32_t getTipInF(bool sampleNow=false);
static uint32_t convertTipRawADCToDegC(uint16_t rawADC);
static uint32_t convertTipRawADCToDegF(uint16_t rawADC);
//Returns the uV of the tip reading before the op-amp compensating for pullups
static uint32_t convertTipRawADCTouV(uint16_t rawADC);
static uint32_t convertCtoF(uint32_t degC);
static uint32_t convertFtoC(uint32_t degF);
private:
static uint32_t convertuVToDegC(uint32_t tipuVDelta);
static uint32_t convertuVToDegF(uint32_t tipuVDelta);
};
#endif /* SRC_TIPTHERMOMODEL_H_ */

8564
workspace/TS100/Core/Src/Translation.cpp
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File diff suppressed because it is too large Load Diff

222
workspace/TS100/Core/Src/gui.cpp
View File

@@ -9,7 +9,7 @@
#include "Translation.h"
#include "cmsis_os.h"
#include "main.hpp"
#include "TipThermoModel.h"
#include "string.h"
extern uint32_t lastButtonTime;
void gui_Menu(const menuitem* menu);
@@ -50,19 +50,11 @@ static void settings_setCoolingBlinkEnabled(void);
static void settings_displayCoolingBlinkEnabled(void);
static void settings_setResetSettings(void);
static void settings_displayResetSettings(void);
static void settings_setTipModel(void);
static void settings_displayTipModel(void);
static void settings_setCalibrate(void);
static void settings_displayCalibrate(void);
static void settings_setCalibrateVIN(void);
static void settings_displayCalibrateVIN(void);
// Calibration Menu
static void calibration_displaySimpleCal(void); // Hot water cal
static void calibration_enterSimpleCal(void);
static void calibration_displayAdvancedCal(void); // two point cal
static void calibration_enterAdvancedCal(void);
// Menu functions
static void settings_displaySolderingMenu(void);
static void settings_enterSolderingMenu(void);
@@ -197,8 +189,6 @@ const menuitem advancedMenu[] = {
settings_displayAdvancedSolderingScreens } }, /* Advanced soldering screen*/
{ (const char*) SettingsDescriptions[13], { settings_setResetSettings }, {
settings_displayResetSettings } }, /*Resets settings*/
{ (const char*) SettingsDescriptions[17], { settings_setTipModel }, {
settings_displayTipModel } }, /*Select tip Model */
{ (const char*) SettingsDescriptions[12], { settings_setCalibrate }, {
settings_displayCalibrate } }, /*Calibrate tip*/
{ (const char*) SettingsDescriptions[14], { settings_setCalibrateVIN }, {
@@ -206,13 +196,6 @@ const menuitem advancedMenu[] = {
{ NULL, { NULL }, { NULL } } // end of menu marker. DO NOT REMOVE
};
const menuitem calibrationMenu[] { { (const char*) SettingsDescriptions[6], {
calibration_enterSimpleCal }, { calibration_displaySimpleCal } },
/* Simple Cal*/
{ (const char*) SettingsDescriptions[6], { calibration_enterAdvancedCal }, {
calibration_displayAdvancedCal } }, /* Advanced Cal */
{ NULL, { NULL }, { NULL } } };
static void printShortDescriptionSingleLine(uint32_t shortDescIndex) {
OLED::setFont(0);
OLED::setCharCursor(0, 0);
@@ -305,7 +288,7 @@ static void settings_displayInputVRange(void) {
printShortDescription(0, 6);
if (systemSettings.cutoutSetting) {
OLED::printNumber(2 + systemSettings.cutoutSetting,1);
OLED::printNumber(2 + systemSettings.cutoutSetting, 1);
OLED::print(SymbolCellCount);
} else {
OLED::print(SymbolDC);
@@ -574,202 +557,41 @@ static void settings_displayResetSettings(void) {
printShortDescription(13, 7);
}
static void settings_setTipModel(void) {
systemSettings.tipType++;
if(systemSettings.tipType==Tip_MiniWare)
systemSettings.tipType++;
#ifdef MODEL_TS100
if(systemSettings.tipType==Tip_Hakko)
systemSettings.tipType++;
#endif
systemSettings.tipType %= (Tip_Custom + 1); // Wrap after custom
}
static void settings_displayTipModel(void) {
printShortDescription(17, 4);
// Print in small text the tip model
OLED::setFont(1);
// set the cursor
// Print the mfg
OLED::setCursor(55, 0);
if (systemSettings.tipType == Tip_Custom) {
OLED::print(TipModelStrings[Tip_Custom]);
} else if (systemSettings.tipType < Tip_MiniWare) {
OLED::print(TipModelStrings[Tip_MiniWare]);
}
#ifdef MODEL_TS100
else if (systemSettings.tipType < Tip_Hakko) {
OLED::print(TipModelStrings[Tip_Hakko]);
}
#endif
OLED::setCursor(55, 8);
if (systemSettings.tipType != Tip_Custom)
OLED::print(TipModelStrings[systemSettings.tipType]);
}
static void calibration_displaySimpleCal(void) {
printShortDescription(18, 5);
}
static void setTipOffset() {
setCalibrationOffset(0); // turn off the current offset
systemSettings.CalibrationOffset = 0;
// If the thermocouple at the end of the tip, and the handle are at
// equalibrium, then the output should be zero, as there is no temperature
// If the thermo-couple at the end of the tip, and the handle are at
// equilibrium, then the output should be zero, as there is no temperature
// differential.
uint32_t offset = 0;
for (uint8_t i = 0; i < 15; i++) {
offset += getTipRawTemp(0);
// cycle through the filter a fair bit to ensure we're stable.
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::print(SymbolDot);
for (uint8_t x = 0; x < i / 4; x++)
while (systemSettings.CalibrationOffset == 0) {
uint32_t offset = 0;
for (uint8_t i = 0; i < 16; i++) {
offset += getTipRawTemp(1);
// cycle through the filter a fair bit to ensure we're stable.
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::print(SymbolDot);
OLED::refresh();
osDelay(100);
for (uint8_t x = 0; x < (i / 4); x++)
OLED::print(SymbolDot);
OLED::refresh();
osDelay(100);
}
systemSettings.CalibrationOffset = TipThermoModel::convertTipRawADCTouV(
offset / 16);
}
systemSettings.CalibrationOffset = offset / 15;
// Need to remove from this the ambient temperature offset
uint32_t ambientoffset = getHandleTemperature(); // Handle temp in C x10
ambientoffset *= 100;
ambientoffset /= tipGainCalValue;
systemSettings.CalibrationOffset -= ambientoffset;
setCalibrationOffset(systemSettings.CalibrationOffset); // store the error
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::drawCheckbox(true);
OLED::printNumber(systemSettings.CalibrationOffset, 4);
OLED::refresh();
osDelay(1000);
osDelay(1200);
}
static void calibration_enterSimpleCal(void) {
// User has entered into the simple cal routine
if (userConfirmation(SettingsCalibrationWarning)) {
// User has confirmed their handle is at ambient
// So take the offset measurement
setTipOffset();
// Next we want the user to put the tip into 100C water so we can calculate
// their tip's gain Gain is the m term from rise/run plot of raw readings vs
// (tip-handle) Thus we want to calculate
// ([TipRawHot-TipRawCold])/(ActualHot-HandleHot)-(ActualCold-HandleCold)
// Thus we first need to store ->
// TiprawCold,HandleCold,ActualCold==HandleCold -> RawTipCold
uint32_t RawTipCold = getTipRawTemp(0) * 10;
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::setFont(1);
OLED::print("Please Insert Tip\nInto Boiling Water");
OLED::refresh();
osDelay(200);
waitForButtonPress();
// Now take the three hot measurements
// Assume water is boiling at 100C
uint32_t RawTipHot = getTipRawTemp(0) * 10;
uint32_t HandleTempHot = getHandleTemperature() / 10;
uint32_t gain = (RawTipHot - RawTipCold) / (100 - HandleTempHot);
// Show this to the user
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::print(YourGainMessage);
OLED::printNumber(gain, 6);
OLED::refresh();
osDelay(2000);
waitForButtonPress();
OLED::clearScreen();
OLED::setCursor(0, 0);
OLED::print(SymbolPlus);
OLED::printNumber(RawTipHot, 8);
OLED::setCursor(0, 8);
OLED::print(SymbolMinus);
OLED::printNumber(RawTipCold, 8);
OLED::refresh();
osDelay(2000);
waitForButtonPress();
}
}
static void calibration_displayAdvancedCal(void) {
printShortDescription(19, 5);
}
static void calibration_enterAdvancedCal(void) {
//Advanced cal
if (userConfirmation(SettingsCalibrationWarning)) {
//User has confirmed their handle is at ambient
//So take the offset measurement
setTipOffset();
//The tip now has a known ADC offset
//Head up until it is at 350C
//Then let the user adjust the gain value until it converges
systemSettings.customTipGain = 160; // start safe and high
bool exit = false;
while (exit == false) {
//Set tip to 350C
setTipType(Tip_Custom, systemSettings.customTipGain);
currentlyActiveTemperatureTarget = ctoTipMeasurement(350);
//Check if user has pressed button to change the gain
ButtonState buttons = getButtonState();
switch (buttons) {
case BUTTON_NONE:
break;
case BUTTON_BOTH:
case BUTTON_B_LONG:
case BUTTON_F_LONG:
exit = true;
break;
case BUTTON_F_SHORT:
systemSettings.customTipGain++;
break;
case BUTTON_B_SHORT: {
systemSettings.customTipGain--;
}
break;
default:
break;
}
if (systemSettings.customTipGain > 200)
systemSettings.customTipGain = 200;
else if (systemSettings.customTipGain <= 100)
systemSettings.customTipGain = 100;
OLED::setCursor(0, 0);
OLED::clearScreen();
OLED::setFont(0);
if (OLED::getRotation())
OLED::print(SymbolMinus);
else
OLED::print(SymbolPlus);
OLED::print(SymbolSpace);
OLED::printNumber(systemSettings.customTipGain, 4);
OLED::print(SymbolSpace);
if (OLED::getRotation())
OLED::print(SymbolPlus);
else
OLED::print(SymbolMinus);
OLED::refresh();
GUIDelay();
}
// Wait for the user to confirm the exit message that the calibration is done
userConfirmation(SettingsCalibrationDone);
}
}
//Provide the user the option to tune their own tip if custom is selected
//If not only do single point tuning as per usual
static void settings_setCalibrate(void) {
if (systemSettings.tipType == Tip_Custom) {
// Two types of calibration
// 1. Basic, idle temp + hot water (100C)
// 2. Advanced, 100C + 350C, we keep PID tracking to a temperature target
return gui_Menu(calibrationMenu);
}
// Else
// Ask user if handle is at the tip temperature
// Any error between handle and the tip will be a direct offset in the control
// loop
else if (userConfirmation(SettingsCalibrationWarning)) {
if (userConfirmation(SettingsCalibrationWarning)) {
// User confirmed
// So we now perform the actual calculation
setTipOffset();

143
workspace/TS100/Core/Src/hardware.cpp
View File

@@ -9,17 +9,7 @@
#include "hardware.h"
#include "history.hpp"
volatile uint16_t PWMSafetyTimer = 0;
volatile int16_t CalibrationTempOffset = 0;
uint16_t tipGainCalValue = 0;
void setTipType(enum TipType tipType, uint8_t manualCalGain) {
if (manualCalGain)
tipGainCalValue = manualCalGain;
else
tipGainCalValue = lookupTipDefaultCalValue(tipType);
}
void setCalibrationOffset(int16_t offSet) {
CalibrationTempOffset = offSet;
}
uint16_t getHandleTemperature() {
// We return the current handle temperature in X10 C
// TMP36 in handle, 0.5V offset and then 10mV per deg C (0.75V @ 25C for
@@ -36,34 +26,6 @@ uint16_t getHandleTemperature() {
result /= 993;
return result;
}
uint16_t tipMeasurementToC(uint16_t raw) {
//((Raw Tip-RawOffset) * calibrationgain) / 1000 = tip delta in CX10
// tip delta in CX10 + handleTemp in CX10 = tip absolute temp in CX10
// Div answer by 10 to get final result
uint32_t tipDelta = ((raw - CalibrationTempOffset) * tipGainCalValue)
/ 1000;
tipDelta += getHandleTemperature();
return tipDelta / 10;
}
uint16_t ctoTipMeasurement(uint16_t temp) {
//[ (temp-handle/10) * 10000 ]/calibrationgain = tip raw delta
// tip raw delta + tip offset = tip ADC reading
int32_t TipRaw = ((temp - (getHandleTemperature() / 10)) * 10000)
/ tipGainCalValue;
TipRaw += CalibrationTempOffset;
return TipRaw;
}
uint16_t tipMeasurementToF(uint16_t raw) {
// Convert result from C to F
return (tipMeasurementToC(raw) * 9) / 5 + 32;
}
uint16_t ftoTipMeasurement(uint16_t temp) {
// Convert the temp back to C from F
return ctoTipMeasurement(((temp - 32) * 5) / 9);
}
uint16_t getTipInstantTemperature() {
uint16_t sum = 0; // 12 bit readings * 8 -> 15 bits
@@ -79,60 +41,15 @@ uint16_t getTipInstantTemperature() {
readings[5] = hadc2.Instance->JDR2;
readings[6] = hadc2.Instance->JDR3;
readings[7] = hadc2.Instance->JDR4;
uint8_t minID = 0, maxID = 0;
for (int i = 0; i < 8; i++) {
if (readings[i] < readings[minID])
minID = i;
else if (readings[i] > readings[maxID])
maxID = i;
sum += readings[i];
}
for (int i = 0; i < 8; i++) {
if (i != maxID)
sum += readings[i];
}
sum += readings[minID]; //Duplicate the min to make up for the missing max value
return sum; // 8x over sample
}
/*
* Loopup table for the tip calibration values for
* the gain of the tip's
* This can be found by line of best fit of TipRaw on X, and TipTemp-handle on
* Y. Then take the m term * 10000
* */
uint16_t lookupTipDefaultCalValue(enum TipType tipID) {
#ifdef MODEL_TS100
switch (tipID) {
case TS_D24:
return 141;
break;
case TS_BC2:
return (133 + 129) / 2;
break;
case TS_C1:
return 133;
break;
case TS_B2:
return 133;
default:
return 132; // make this the average of all
break;
}
#else
switch (tipID) {
case TS_D25:
return 154;
break;
case TS_B02:
return 154;
break;
default:
return 154; // make this the average of all
break;
}
#endif
}
//2 second filter (ADC is PID_TIM_HZ Hz)
history<uint16_t, PID_TIM_HZ*4> rawTempFilter = { { 0 }, 0, 0 };
history<uint16_t, PID_TIM_HZ > rawTempFilter = { { 0 }, 0, 0 };
uint16_t getTipRawTemp(uint8_t refresh) {
if (refresh) {
@@ -333,54 +250,7 @@ void startQC(uint16_t divisor) {
if (QCTries > 10)
QCMode = 0;
}
// Get tip resistance in milliohms
uint32_t calculateTipR() {
static uint32_t lastRes = 0;
if (lastRes)
return lastRes;
// We inject a small current into the front end of the iron,
// By measuring the Vdrop over the tip we can calculate the resistance
// Turn PA0 into an output and drive high to inject (3.3V-0.6)/(6K8+Rtip)
// current PA0->Diode -> 6K8 -> Tip -> GND So the op-amp will amplify the
// small signal across the tip and convert this into an easily read voltage
GPIO_InitTypeDef GPIO_InitStruct;
GPIO_InitStruct.Pin = GPIO_PIN_0;
GPIO_InitStruct.Mode = GPIO_MODE_OUTPUT_PP;
GPIO_InitStruct.Speed = GPIO_SPEED_FREQ_HIGH;
HAL_GPIO_Init(GPIOA, &GPIO_InitStruct);
HAL_GPIO_WritePin(GPIOA, GPIO_PIN_0, GPIO_PIN_RESET); // Set low first
setTipPWM(0);
vTaskDelay(1);
uint32_t offReading = getTipRawTemp(1);
for (uint8_t i = 0; i < 49; i++) {
vTaskDelay(1); // delay to allow it to stabilize
HAL_IWDG_Refresh(&hiwdg);
offReading += getTipRawTemp(1);
}
// Turn on
HAL_GPIO_WritePin(GPIOA, GPIO_PIN_0, GPIO_PIN_SET); // Set hgih
vTaskDelay(1); // delay to allow it too stabilize
uint32_t onReading = getTipInstantTemperature();
for (uint8_t i = 0; i < 49; i++) {
vTaskDelay(1); // delay to allow it to stabilize
HAL_IWDG_Refresh(&hiwdg);
onReading += getTipRawTemp(1);
}
HAL_GPIO_WritePin(GPIOA, GPIO_PIN_0, GPIO_PIN_RESET); // Turn the output off finally
GPIO_InitStruct.Mode = GPIO_MODE_INPUT;
HAL_GPIO_Init(GPIOA, &GPIO_InitStruct);
uint32_t difference = onReading - offReading;
// V = IR, therefore I = V/R
// We can divide this reading by a known "gain" to get the resulting
// resistance This was determined emperically This tip is 4.688444162 ohms,
// 4688 milliohms (Measured using 4 terminal measurement) 25x oversampling
// reads this as around 47490 Almost perfectly 10x the milliohms value This
// will drift massively with tip temp However we really only need 10x ohms
lastRes = (difference / 21) + 1; // ceil
return lastRes;
}
static unsigned int sqrt32(unsigned long n) {
unsigned int c = 0x8000;
unsigned int g = 0x8000;
@@ -398,7 +268,7 @@ int16_t calculateMaxVoltage(uint8_t useHP) {
// This measures the tip resistance, then it calculates the appropriate
// voltage To stay under ~18W. Mosfet is "9A", so no issues there
// QC3.0 supports up to 18W, which is 2A @9V and 1.5A @12V
uint32_t milliOhms = calculateTipR();
uint32_t milliOhms = 4500;
// Check no tip
if (milliOhms > 10000)
return -1;
@@ -475,7 +345,6 @@ void HAL_TIM_PWM_PulseFinishedCallback(TIM_HandleTypeDef *htim) {
}
}
void vApplicationIdleHook(void) {
HAL_IWDG_Refresh(&hiwdg);
}

88
workspace/TS100/Core/Src/main.cpp
View File

@@ -11,10 +11,10 @@
#include "stdlib.h"
#include "stm32f1xx_hal.h"
#include "string.h"
#include "TipThermoModel.h"
uint8_t PCBVersion = 0;
// File local variables
uint32_t currentlyActiveTemperatureTarget = 0;
uint32_t currentTempTargetDegC = 0; // Current temperature target in C
uint32_t lastMovementTime = 0;
int16_t idealQCVoltage = 0;
// FreeRTOS variables
@@ -41,8 +41,8 @@ void startMOVTask(void const *argument);
// End FreeRTOS
static const int maxPowerIdleTicks = 1000;
static const int powerPulseTicks = 500;
static const int powerPulseMilliWatts = 5000;
static const int powerPulseTicks = 50;
static const int x10PowerPulseWatts = 3;
// Main sets up the hardware then hands over to the FreeRTOS kernel
int main(void) {
@@ -51,7 +51,7 @@ int main(void) {
HAL_Init();
Setup_HAL(); // Setup all the HAL objects
HAL_IWDG_Refresh(&hiwdg);
setTipMilliWatts(0); // force tip off
setTipX10Watts(0); // force tip off
FRToSI2C::init(&hi2c1);
OLED::initialize(); // start up the LCD
OLED::setFont(0); // default to bigger font
@@ -75,9 +75,7 @@ int main(void) {
}
HAL_IWDG_Refresh(&hiwdg);
restoreSettings(); // load the settings from flash
setCalibrationOffset(systemSettings.CalibrationOffset);
setTipType((enum TipType) systemSettings.tipType,
systemSettings.customTipGain); // apply tip type selection
HAL_IWDG_Refresh(&hiwdg);
/* Create the thread(s) */
@@ -112,11 +110,10 @@ void startPIDTask(void const *argument __unused) {
* We take the current tip temperature & evaluate the next step for the tip
* control PWM.
*/
setTipMilliWatts(0); // disable the output driver if the output is set to be off
setTipX10Watts(0); // disable the output driver if the output is set to be off
#ifdef MODEL_TS80
idealQCVoltage = calculateMaxVoltage(systemSettings.cutoutSetting);
#endif
uint8_t rawC = ctoTipMeasurement(101) - ctoTipMeasurement(100); // 1*C change in raw.
#ifdef MODEL_TS80
//Set power management code to the tip resistance in ohms * 10
@@ -125,32 +122,31 @@ void startPIDTask(void const *argument __unused) {
#else
#endif
history<int32_t, 16> tempError = { { 0 }, 0, 0 };
currentlyActiveTemperatureTarget = 0; // Force start with no output (off). If in sleep / soldering this will
// be over-ridden rapidly
history<int32_t, PID_TIM_HZ> tempError = { { 0 }, 0, 0 };
currentTempTargetDegC = 0; // Force start with no output (off). If in sleep / soldering this will
// be over-ridden rapidly
pidTaskNotification = xTaskGetCurrentTaskHandle();
for (;;) {
if (ulTaskNotifyTake(pdTRUE, 2000)) {
// This is a call to block this thread until the ADC does its samples
uint16_t rawTemp = getTipRawTemp(1); // get instantaneous reading
int32_t milliWattsOut = 0;
if (currentlyActiveTemperatureTarget) {
int32_t x10WattsOut = 0;
// Do the reading here to keep the temp calculations churning along
uint32_t currentTipTempInC = TipThermoModel::getTipInC(true);
if (currentTempTargetDegC) {
// Cap the max set point to 450C
if (currentlyActiveTemperatureTarget > ctoTipMeasurement(450)) {
if (currentTempTargetDegC > (450)) {
//Maximum allowed output
currentlyActiveTemperatureTarget = ctoTipMeasurement(450);
} else if (currentlyActiveTemperatureTarget > 32400) {
//Cap to max adc reading
currentlyActiveTemperatureTarget = 32400;
currentTempTargetDegC = (450);
}
// Convert the current tip to degree's C
// As we get close to our target, temp noise causes the system
// to be unstable. Use a rolling average to dampen it.
// We overshoot by roughly 1/2 of 1 degree Fahrenheit.
// We overshoot by roughly 1 degree C.
// This helps stabilize the display.
int32_t tError = currentlyActiveTemperatureTarget - rawTemp
+ (rawC / 4);
int32_t tError = currentTempTargetDegC - currentTipTempInC + 1;
tError = tError > INT16_MAX ? INT16_MAX : tError;
tError = tError < INT16_MIN ? INT16_MIN : tError;
tempError.update(tError);
@@ -164,24 +160,17 @@ void startPIDTask(void const *argument __unused) {
// This is necessary because of the temp noise and thermal lag in the system.
// Once we have feed-forward temp estimation we should be able to better tune this.
#ifdef MODEL_TS100
const uint16_t mass = 2020 / 20; // divide here so division is compile-time.
#endif
#ifdef MODEL_TS80
const uint16_t mass = 2020 / 50;
#endif
int32_t milliWattsNeeded = tempToMilliWatts(tempError.average(),
mass);
int32_t x10WattsNeeded = tempToX10Watts(tError);
// tempError.average());
// note that milliWattsNeeded is sometimes negative, this counters overshoot
// from I term's inertia.
milliWattsOut += milliWattsNeeded;
x10WattsOut += x10WattsNeeded;
// I term - energy needed to compensate for heat loss.
// We track energy put into the system over some window.
// Assuming the temp is stable, energy in = energy transfered.
// (If it isn't, P will dominate).
milliWattsOut += milliWattHistory.average();
x10WattsOut += x10WattHistory.average();
// D term - use sudden temp change to counter fast cooling/heating.
// In practice, this provides an early boost if temp is dropping
@@ -191,24 +180,23 @@ void startPIDTask(void const *argument __unused) {
}
#ifdef MODEL_TS80
//If its a TS80, we want to have the option of using an occasional pulse to keep the power bank on
if (((xTaskGetTickCount() - lastPowerPulse) > maxPowerIdleTicks) &&
(milliWattsOut < powerPulseMilliWatts)) {
milliWattsOut = powerPulseMilliWatts;
}
if (((xTaskGetTickCount() - lastPowerPulse) > (maxPowerIdleTicks + powerPulseTicks)) &&
(milliWattsOut >= powerPulseMilliWatts)) {
lastPowerPulse = xTaskGetTickCount();
}
//If its a TS80, we want to have the option of using an occasional pulse to keep the power bank on
if (((xTaskGetTickCount() - lastPowerPulse) > maxPowerIdleTicks) &&
(x10WattsOut < x10PowerPulseWatts)) {
x10WattsOut = x10PowerPulseWatts;
}
if (((xTaskGetTickCount() - lastPowerPulse) > (maxPowerIdleTicks + powerPulseTicks)) &&
(x10WattsOut >= x10PowerPulseWatts)) {
lastPowerPulse = xTaskGetTickCount();
}
#endif
setTipMilliWatts(milliWattsOut);
setTipX10Watts(x10WattsOut);
HAL_IWDG_Refresh(&hiwdg);
} else {
asm("bkpt");
//ADC interrupt timeout
setTipMilliWatts(0);
setTipPWM(0);
}
}
@@ -239,7 +227,7 @@ void startMOVTask(void const *argument __unused) {
int32_t avgx = 0, avgy = 0, avgz = 0;
if (systemSettings.sensitivity > 9)
systemSettings.sensitivity = 9;
#if ACCELDEBUG
#ifdef ACCELDEBUG
uint32_t max = 0;
#endif
Orientation rotation = ORIENTATION_FLAT;
@@ -286,9 +274,9 @@ void startMOVTask(void const *argument __unused) {
osDelay(100); // Slow down update rate
#ifdef MODEL_TS80
if (currentlyActiveTemperatureTarget) {
seekQC(idealQCVoltage, systemSettings.voltageDiv); // Run the QC seek again to try and compensate for cable V drop
}
// if (currentlyActiveTemperatureTarget) {
// seekQC(idealQCVoltage, systemSettings.voltageDiv); // Run the QC seek again to try and compensate for cable V drop
// }
#endif
}
}

50
workspace/TS100/Core/Src/power.cpp
View File

@@ -12,33 +12,30 @@
const uint16_t powerPWM = 255;
const uint16_t totalPWM = 255 + 17; //htim2.Init.Period, the full PWM cycle
history<uint32_t, oscillationPeriod> milliWattHistory = { { 0 }, 0, 0 };
expMovingAverage<uint32_t, wattHistoryFilter> x10WattHistory = { 0 };
int32_t tempToMilliWatts(int32_t rawTemp, uint8_t rawC) {
int32_t tempToX10Watts(int32_t rawTemp) {
// mass is in milliJ/*C, rawC is raw per degree C
// returns milliWatts needed to raise/lower a mass by rawTemp
// degrees in one cycle.
int32_t milliJoules = tipMass*10 * (rawTemp / rawC);
int32_t milliJoules = tipMass * rawTemp;
return milliJoules;
}
void setTipMilliWatts(int32_t mw) {
//Enforce Max Watts Limiter # TODO
int32_t output = milliWattsToPWM(mw, systemSettings.voltageDiv , 1);
void setTipX10Watts(int32_t mw) {
int32_t output = X10WattsToPWM(mw, 1);
setTipPWM(output);
uint32_t actualMilliWatts = PWMToMilliWatts(output,
systemSettings.voltageDiv , 0);
uint32_t actualMilliWatts = PWMToX10Watts(output, 0);
milliWattHistory.update(actualMilliWatts);
x10WattHistory.update(actualMilliWatts);
}
int32_t availableW10(uint8_t divisor, uint8_t sample) {
uint32_t availableW10(uint8_t sample) {
//P = V^2 / R, v*v = v^2 * 100
// R = R*10
// P therefore is in V^2*100/R*10 = W*10.
int32_t v = getInputVoltageX10(divisor, sample); // 100 = 10v
int32_t availableWattsX10 = (v * v) / tipResistance;
uint32_t v = getInputVoltageX10(systemSettings.voltageDiv, sample); // 100 = 10v
uint32_t availableWattsX10 = (v * v) / tipResistance;
//However, 100% duty cycle is not possible as there is a dead time while the ADC takes a reading
//Therefore need to scale available milliwats by this
@@ -50,27 +47,26 @@ int32_t availableW10(uint8_t divisor, uint8_t sample) {
return availableWattsX10;
}
uint8_t milliWattsToPWM(int32_t milliWatts, uint8_t divisor, uint8_t sample) {
// Scale input milliWatts to the pwm rate
if (milliWatts < 10) // no pint driving tip
uint8_t X10WattsToPWM(int32_t milliWatts, uint8_t sample) {
// Scale input milliWatts to the pwm range available
if (milliWatts < 1) {
//keep the battery voltage updating the filter
getInputVoltageX10(systemSettings.voltageDiv, sample);
return 0;
}
// if (milliWatts > (int(systemSettings.pidPowerLimit) * 10))
// milliWatts = (int(systemSettings.pidPowerLimit) * 10);
//Calculate desired milliwatts as a percentage of availableW10
int32_t pwm = (powerPWM * milliWatts) / availableW10(divisor, sample);
uint32_t pwm = (powerPWM * milliWatts) / availableW10(sample);
if (pwm > powerPWM) {
pwm = powerPWM; //constrain to max PWM counter, shouldnt be possible, but small cost for safety to avoid wraps
} else if (pwm < 0) { //cannot go negative
pwm = 0;
}
return pwm;
}
int32_t PWMToMilliWatts(uint8_t pwm, uint8_t divisor, uint8_t sample) {
int32_t maxMW = availableW10(divisor, sample); //Get the milliwatts for the max pwm period
int32_t PWMToX10Watts(uint8_t pwm, uint8_t sample) {
uint32_t maxMW = availableW10(sample); //Get the milliwatts for the max pwm period
//Then convert pwm into percentage of powerPWM to get the percentage of the max mw
int32_t res = (pwm * maxMW) / powerPWM;
if (res < 0)
res = 0;
return res;
return (((uint32_t) pwm) * maxMW) / powerPWM;
}

4
workspace/TS100/Middlewares/Third_Party/FreeRTOS/Source/CMSIS_RTOS/cmsis_os.h vendored
View File

@@ -26,7 +26,7 @@
*
*----------------------------------------------------------------------------
*
* Portions Copyright <20> 2016 STMicroelectronics International N.V. All rights reserved.
* Portions Copyright <20> 2016 STMicroelectronics International N.V. All rights reserved.
* Portions Copyright (c) 2013 ARM LIMITED
* All rights reserved.
* Redistribution and use in source and binary forms, with or without
@@ -462,7 +462,7 @@ const osThreadDef_t os_thread_def_##name = \
#define osThreadStaticDef(name, thread, priority, instances, stacksz, buffer, control) \
const osThreadDef_t os_thread_def_##name = \
{ #name, (thread), (priority), (instances), (stacksz), (buffer), (control) }
{(char*) #name, (thread), (priority), (instances), (stacksz), (buffer), (control) }
#else //configSUPPORT_STATIC_ALLOCATION == 0
#define osThreadDef(name, thread, priority, instances, stacksz) \

9
workspace/TS100/build.sh
View File

@@ -133,7 +133,9 @@ then
checkLastCommand
echo "Cleaning previous builds"
make clean 1>/dev/null
rm -rf Hexfile/ >/dev/null
rm -rf Objects/ >/dev/null
make clean >/dev/null
checkLastCommand
for model in "${BUILD_MODELS[@]}"
@@ -141,9 +143,10 @@ then
for lang in "${BUILD_LANGUAGES[@]}"
do
echo "Building firmware for $model in $lang"
make -j16 lang="$lang" model="$model" 1>/dev/null
make -j lang="$lang" model="$model" >/dev/null
checkLastCommand
rm -rf Objects >/dev/null
checkLastCommand
rm -rf Objects/src 1>/dev/null
done
done
else