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forked from me/IronOS

Refactor PID inner core out

This commit is contained in:
Ben V. Brown
2021-09-12 20:44:09 +10:00
parent c99d6b731e
commit 416af2ff70

View File

@@ -21,6 +21,7 @@ uint32_t currentTempTargetDegC = 0; // Current temperature target in
int32_t powerSupplyWattageLimit = 0;
bool heaterThermalRunaway = false;
static int32_t getPIDResultX10Watts(int32_t tError);
static void detectThermalRunaway(const int16_t currentTipTempInC, const int tError);
static void setOutputx10WattsViaFilters(int32_t x10Watts);
@@ -32,7 +33,6 @@ void startPIDTask(void const *argument __unused) {
*/
setTipX10Watts(0); // disable the output at startup
history<int32_t, PID_TIM_HZ> tempError = {{0}, 0, 0};
currentTempTargetDegC = 0; // Force start with no output (off). If in sleep / soldering this will
// be over-ridden rapidly
pidTaskNotification = xTaskGetCurrentTaskHandle();
@@ -42,12 +42,12 @@ void startPIDTask(void const *argument __unused) {
vTaskDelay(2);
TipThermoModel::getTipInC(true);
}
int32_t x10WattsOut = 0;
for (;;) {
x10WattsOut = 0;
// This is a call to block this thread until the ADC does its samples
if (ulTaskNotifyTake(pdTRUE, 2000)) {
int32_t x10WattsOut = 0;
// Do the reading here to keep the temp calculations churning along
uint32_t currentTipTempInC = TipThermoModel::getTipInC(true);
PIDTempTarget = currentTempTargetDegC;
@@ -61,15 +61,24 @@ void startPIDTask(void const *argument __unused) {
if (PIDTempTarget > TipThermoModel::getTipMaxInC()) {
PIDTempTarget = TipThermoModel::getTipMaxInC();
}
// As we get close to our target, temp noise causes the system
// to be unstable. Use a rolling average to dampen it.
// We overshoot by roughly 1 degree C.
// This helps stabilize the display.
int32_t tError = PIDTempTarget - currentTipTempInC;
tError = tError > INT16_MAX ? INT16_MAX : tError;
tError = tError < INT16_MIN ? INT16_MIN : tError;
tempError.update(tError);
detectThermalRunaway(currentTipTempInC, tError);
x10WattsOut = getPIDResultX10Watts(tError);
} else {
detectThermalRunaway(currentTipTempInC, 0);
}
setOutputx10WattsViaFilters(x10WattsOut);
} else {
// ADC interrupt timeout
setTipPWM(0);
}
}
}
int32_t getPIDResultX10Watts(int32_t tError) {
// Now for the PID!
@@ -83,7 +92,7 @@ void startPIDTask(void const *argument __unused) {
int32_t x10WattsNeeded = tempToX10Watts(tError);
// note that milliWattsNeeded is sometimes negative, this counters overshoot
// from I term's inertia.
x10WattsOut += x10WattsNeeded;
int32_t x10WattsOut = x10WattsNeeded;
// I term - energy needed to compensate for heat loss.
// We track energy put into the system over some window.
@@ -96,17 +105,7 @@ void startPIDTask(void const *argument __unused) {
// and counters extra power if the iron is no longer losing temp.
// basically: temp - lastTemp
// Unfortunately, our temp signal is too noisy to really help.
detectThermalRunaway(currentTipTempInC, tError);
} else {
detectThermalRunaway(currentTipTempInC, 0);
}
setOutputx10WattsViaFilters(x10WattsOut);
} else {
// ADC interrupt timeout
setTipPWM(0);
}
}
return x10WattsOut;
}
void detectThermalRunaway(const int16_t currentTipTempInC, const int tError) {